Has anyone a solution for jammed elements on a mast? It’s a Sotabeams tactical 7000 hds if that’s relevant. I’ve tried two people twisting and some hot water on the outer section but this appears jammed tight. I’m a bit wary of clamping it in a bench vice and tapping the edge
Hi Colm,
You can try the following -
Unscrew the bottom off the mast
Remove all sections that are inside the two jammed sections
Take any sections that are outside the jammed sections upwards and off the top
Now you should have just the two jammed sections and I venture that one is cracked and has got itself part inside and part outside of the other section. You may be able to see now, which section has to go which way to loosen the sections from each other. Alternatively, some shards of broken fibreglass may be jammed between the two sections.
BE VERY VERY VERY CAREFUL - Fibreglass shards are like thin needles that once in your finger are a devil to get out!
Thanks Fraser, that did the trick. Some white deal top and bottom and increasingly harder taps with a lump hammer. Took quite a few solid hits, with increasing trepidation between blows !
Well done Colm,
Hopefully, it won’t happen again. It’s a fine balance between being a good fit so that it doesn’t collapse while in use and so tight that you can’t telescope it back down.
Tapping with a block of wood (and a mallet plus block of wood) didn’t sort mine.
Soaking in a bath of warm water loosened it up sufficiently so a tap with a mallet popped it free.
I have found “put on” mast elements to be much superior to telescopic ones, they stay up!
Because I have “put on” masts I can lubricate the joints with silicone grease.
On the very rare occasions when a section has jammed whilst on a summit, I have found that shocking the mast section joint by bouncing it against my knee a few times has always worked.
The interesting thing about both glass and carbon fibre is that the material does not suffer collective fatigue, at the UTS it simply breaks.
put on.
An element higher up the mast is larger in diameter than the next lower one. So, in building the mast you “put” the higher elements onto the lower ones, not as a telescope
UTS, my apologies:
Ultimate Tensile Strength
“Is the maximum stress that a material can withstand while being stretched or pulled before breaking”. As per Wikipedia
Happened to me with the same type of mast last summer, and was freed eventually with some very gentle persuasion with a rubber mallet. (I didn’t have any wood available). The good news - no damage to the mast and it hasn’t happened since. Not sure if it was caused by mud grime on the mast from the previous activation. 73. Paul
There is something to be said for a full dis-assembly and wipe down after a wet or wintry activation. When I did the GM5WS thing last winter, I had three masts up in spindrift for an hour or so. I only broke two of them on break down! It was due to previous water ingress freezing the joints.
I often find on summit that two adjoining sections don’t want to unlock and if my repeated attempts to unlock them doesn’t work, I tap the bottom of the pole on a rock which does the trick for me.
Once home - except in the driest of weather - I extend the pole fully in a large warm room and leave overnight. Moisture between the sections doesn’t help. I also do this with my radio and other gear after a wet / damp activation.
With seriously sticky pole sections problems I wash each section in warm soapy water, dry thoroughly and leave to dry overnight before reassembling the pole.