Bringing this thread back to life.
I originally wanted a 100W capable ATU as I was intending a slightly exotic family holiday and wanted more than the 10W my KX2 or 705 could produce. I have an MX50 PA but no tuner. So I took the plunge and bought one from AliExpress. I bought cheap and didn’t expect Rhode&Schwartz quality and I was not disappointed with the pish quality I received 
Mine had an built in 3.7V LiPo cell, USB C charger and inverter to get the voltage up to 5V except it seemed to be set to 6V
Everything is just glued in place with lots of some unpleasant thick opaque white gunk. Oh and la pièce de résistance, there are no toroid cores in any of the coils which are also wound with the wrong thickness wire. Hey it was cheap for a reason.
It appeared to work but was V3.1 not V3.2 software but that’s no biggie. What I did notice when testing it with my 705 was that it seem to have a huge loss in circuit. I had the 705 on an external battery but measuring the power through the ATU I could 10W on 80-30m but 20m up the power was much less and was only 5W on 10m. I put this down to the cruddy coils and thought this needs rectifying.
Then I had a wee cancer scare which meant I couldn’t go on the planned holiday as I couldn’t get any travel insurance but I hadn’t bought tickets so no cash loss. I was blessed in that my wee cancer scare was a scare and I got the all clear. This year we’re having an extension built, no holidays this year but I decided I wanted to get one of the many projects that are on the go completed.
Jobs:
- remove all the glued in components and clean things up
- the inverter was powered all the time and the power switch applied the inverter output to the ATU board. This meant that the battery was discharging all the time. I have to ensure batteries for radios are charged, this was another complication to remember. So the battery and inverter have been removed, a 7805C (far to big but no 78M05s in the junk box) attached to the case. We now have 5V not 6V applied to the board.
- wind coils with correct wire on correct cores. I have a 500g reel of 0.8mm wire and plenty of T68-2 cores. That was straight forward after winding coils on T50 and T37 cores.
- The programming connector, 5pin 0.1in header was a Molex type socket instead. This connector is for programming and connecting the OLED display. Replaced with a 5pin straight header, the display connector still fits and isn’t going to fall off.
- The RF connectors were a pair of SO239s which I hate with considerable vengeance. The back panel has been replaced with a piece cut and Dremel’d into shape and now sports 2x BNC sockets. They are wire to the board with some pieces of RG-316. BNC can handle upto 1250W into 50Ohm, they’ll cope with 50-100W into worse loads easily.
That completed the turning cheap Chinese pish into something acceptable. However, testing with the 705 still showed only 5W on 10m. This was when I discovered only 5W on 10m with the ATU removed from the circuit. I was sure I’d measured my 705 when I bought it so I dug further. I was used to the FT-817 where the power is 5W as long as you have more than 10.5V applied. I’ve seen my KX2 only produce 7/8W on 12/10m when using a LiPo as the voltage falls. 10W on the other bands and as the voltage starts to drop the power out drops linearly. So what was up with my 705?
It turns out nothing! I was using a 3S LiPo to power it and it was giving about 12.0V on load, using FM and the mic to key the rig and get a constant signal. And with 12V or so my 705 gives 5W. More on the lower bands but it’s either 5W or 10W and nothing in between. I did some internet searches and this is normal. Yes the damn thing switches to 5W when the voltage is a lower than 12+V. B@st@rd! I swapped to a LiFePo and 10W on 10m could be produced. OK, the LiPos are secondary use now and I’d normally have a LiFePo with me anyway.
At this point I’d been reading about the software, it’s all open source and you can find it and the docs for the ATU on github. Sadly the software is written in C and PIC processor C compilers cost money, lots of money, like $400US minimum. That is a bit rich for intellectual stimulation. I wanted to play with the software but that can wait.
But I would like to update the software installed as the images are free to download and there are 30+ configuration options in the EEPROM. But to program it / configure it you need a PIC ICSP (in circuit serial programmer). I have one but it is 20+ years old and the software is 16bit and wont run on Win10 64bit. Before breaking the welds on my wallet, I checked with my local club and a member had a PICkit2 programmer which I could borrow.
Of course life is never simple. The PICkit2 is obsolete and the software it came with no longer works on Win10 64 either.
But digging showed there is software PPICKitPlus for £25-30 which didn’t seem bad. But there is also a free version PICkitminus and the PICkitPlus guys have no love for the others. Now to install PICkitminus you need to install .NET 3.5 runtime and that installs .NET 2.0 runtime. You can do this from inside Windows control panel and it worked fine. There are Linux versions which should just work. Then I tried to install the PICkitminus app and that worked and it found the PICkit2 I have borrowed. I have a PIC16F887 demo board and the the programmer attached and read the device on the demo board. Result… we’re in business.
Not quite, I made a lead to attach the programmer to the ATU and… zilch. I checked the docs and yes the device, PIC16F1938 was supported. So much faffing with options and
TA DA
the ATU image was read and so were the config options. I have made a note of the config options and checked them against the manual. I loaded the download image and the config options are different as the default is a two line LCD not 4 line OLED.
So as of now I have an ATU which isn’t filled with glue, has decent connectors, a power supply that integrates with my SOTA batteries, the correct coils. I’ll try it with the installed software to get a base line on its performance before re-imaging it. It cost me £38 from AliExpress plus 2x used chassis mount BNC sockets and 6x T68-2 cores from the junk-box plus my time to rebuild it and some head-scratching getting a programming system to work.
Anyone buying one of these I would recommend they buy and build the kit. But you’ll need to make a case. The kits come with the SMD processor soldered in and programmed.
I have an ATU-10 due in a few days. That’s because I’d like a QRP ATU for use with the 705. I bought it from Amazon instead of via AliExpress where it would cost less because if the quality is pish I can get my money back with ease from Amazon unlike jumping through hoops etc. with AliExpress. Now I got a thank you for un-retiring at Christmas, a very healthy Amazon voucher some of which has been spent on the ATU-10.
You realise just how cool the inbuilt KX2 ATU really is only when you switch to rigs without an ATU. And yes, don’t say it, I could go back to antennas that don’t need an ATU. I could.