Thanks for the compliment.
I have added a dimensional drawing for the PCB if you want to build your own. The position of the copper is not critical as long as it’s making contact with the center post.
There is also a Gerber file available that you can use to order the PCB with.
I’ll add more details on the build, but it’s really simple. Once you have the 3D parts, (I’ll add details about print orientation). it’s a matter of adding the PCB, soldering a thin stereo cable, and connecting the center post to the ground of the cable. You can use any cable if you enlarge the existing holes (2mm).
The base is still missing, and will be added soon.
I can only confirm the need for a connector. 3.5 mm is standard and cables are found everywhere with any computer or sound system. 2mm are less common and not in use in our hobby.
I have 0.8mm PCB only… Maybe drilling a hole at the bending point place will help “adjusting” the spring rate indepentdently of the pcb thickness ?
A good idea would be to add 2 depressions on the base for some magnets.
Continue the good work, and i’m sure you will end with a very usable paddle. Try to avoid any particular parts to have a wider audience… The plunger is a good idea but hard to find in junk boxes…
Now i have to search for someone who has a decent printer !
The central post is 3d printed, and a screw is used to make the contact. I’m playing with thickness and length.
I started with 0.8mm as a prototype. When you remove the coper, usually, it’s closer to 0.6 (depending on the model). Otherwise, it’s easy to sand it down a bit - or as you said, drill some holes to remove material.
I am also doing two things to help : reducing the length of the back support to move back the pivot point, and adding 5mm to the paddles. Combined, this would lower the force on the tip of the paddle.
In the US, we can go to public libraries to have small objects printed, companies like 3D Hubs may have subcontractors in Europe, or maybe there is an equivalent service in Europe ?
Otherwise, it’s a good excuse to buy a cheap printer and start designing things, this is how i started.
Neither was anyone born knowing how to use a straight key. I started in 1971 and eventually “mastered it” in 1982. I was bequeathed a sideswiper in 1983, but still prefer to use a straight key, as Paul M0SNA / W6PNG found out when we carried out a joint activation in October. I think his eyes are still returning to their sockets.
A design such as that under discussion could be of real interest to me as it would provide a cost efficient approach to changing over to a more modern keying method. As an all weather activator, making it weatherproof would be essential.
As for the b2b, it will come… when you guys down under don’t upset the water gods. Maybe next year conditions will be better in terms of both the weather and propagation.
Good points. A less expensive paddle would probably encourage others to try one too. My main reason for going to a paddle was that i was finding contesting quite tiring on the hand key and while I could copy the higher speed ops I could not match their speed. I borrowed a bug but it was in poor condition and i was not happy with the accuracy of its code. Anyway that was some time ago now.
I am planning a visit to EU in Sept 2019 so perhaps our contact will be possible then.
Cheers
As an extra incentive to creating a successor to the Mini/Palm Paddles – here’s an opportunity to win a few dollars as well as international fame and glory (abridged announcement taken from the ARRL Letter Dec 06 2018).
In 2019, QST is inviting participants to submit their best Morse key/paddle designs in the “QST Key Competition”. Design styles can include straight key, semiautomatic key (bug), paddle, or sideswiper. The winner in each category will receive $250. Only one entry may be accepted per person or team, and the deadline to submit is June 1, 2019.
The key must be an independent mechanical device, not an integral part of another device, such as an electronic keyer. Keys must be the sole creations of the entrants and not available for sale.
Complete details and entry requirements will appear in the January 2019 edition of QST. The digital edition will go live on Friday, December 7, 2018.
Not a problem in respect of my contesting career Andrew… on 1296MHz it was a case of QRS to try to get through the white noise and QSB. Although it is an entirely different situation with SOTA, I still don’t send at much more than 20wpm, so a straight key is adequate. However, seeing designs in the making and what is available commercially has really made me think that I would be better with a modern key. It might help operating in cold weather when my Reynaud’s can be an issue.
Thanks for the heads up on your EU trip next year… I will put that into my diary.
Interesting potential for a key for SOTA activations is a TouchKey. It has no moving parts, works on the principle of the conductivity of our fingertips to close a circuit. This takes a little practice to get used to - about 5 minutes . I made the wood boxes from thin sheets of exotic wood. It is very light - about 138 grams and connects to your rig via a standard stereo patch cord.